Yazar "Demirci, Halil Ibrahim" seçeneğine göre listele

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    Cutting parameter and tool path style effects on cutting force and tool deflection in machining of convex and concave inclined surfaces
    (Springer London Ltd, 2013) Gok, Arif; Gologlu, Cevdet; Demirci, Halil Ibrahim
    Convex and concave inclined surfaces are frequently encountered in the machining of components in industries such as aerospace, aircraft, automotive, biomedical, and precision machinery manufacturing and mold industries. Tool path styles, generated by different cutting strategies, result in various cutting forces and tool deflection values that might lead to poor surface integrities. In cost-effective manufacturing, it is helpful to make known their effects on machinability. Thus, the first aim of this study is to investigate optimum cutting parameter values in ball end milling of EN X40CrMoV5-1 tool steel with three coated cutters. The parameters taken into consideration are cutting speed, feed rate, step over, and tool path style. The second aim of the study is to determine the effects of tool path styles in ball end milling of inclined surfaces. As a result, the most effective parameter within the selected cutting parameters and cutting styles for both inclined surfaces and different coatings was step over. In terms of tool coatings, the most rapidly deteriorating coating was TiC coating for cutting forces in both inclined surfaces and for tool deflection in convex inclined surface. In addition, the response surface methodology is employed to predict surface roughness values, depending on the cutting forces obtained. The model generated gives highly accurate results.
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    INVESTIGATING ALUMINUM SHEET WRINKLING DURING THE DEEP DRAWING PROCESS
    (Univ Zagreb Fac Mechanical Engineering & Naval Architecture, 2013) Foudeh, Mohammad Reza; Daneshmand, Saeed; Demirci, Halil Ibrahim
    The purpose of this study is to consider the effect of different parameters on the wrinkling phenomenon of square cups during the deep drawing process. An experimental system was prepared which consisted of a hydraulic press capable of applying different loads on the sheet metal blank and a blank holder and the process was controlled by a computer. All simulations were performed by using the ABAQUS/EXPLICIT V6.9 software, and the effect of different aluminium alloys, punch and die radius, blank holder force, blank holder gap, and friction coefficient on the wrinkling phenomenon has been investigated. Moreover, the minimal blank holder force was obtained by plotting minor strain with respect to the major strain of produced cups, and obtaining the maximum height of wrinkle in a cup. The wrinkling phenomenon was further investigated on different alloys such as A6111-T4, AA5754-O and Al-1050. The results imply that increasing the blank holder force and friction coefficient on the one hand and reducing the blank holder gap, punch radius, and die radius on the other hand, may lead to a reduction in wrinkling during the deep drawing process. Nevertheless, under the same circumstances of the deep drawing process, the wrinkling of the A6111-T4 alloy is more significant compared to the Al-1050 and AA5754-0 alloys, while the Al-1050 alloy needs less blank holder force to avoid wrinkling Using this simulation program it is possible to easily simulate the wrinkling of sheet metal blanks with the least number of trial and error.