Erosion characteristics on surface texture of additively manufactured AlSi10Mg alloy in SiO2 quartz added slurry environment

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dc.authoridKORKMAZ, Mehmet Erdi/0000-0002-0481-6002
dc.authoridKrolczyk, Grzegorz/0000-0002-2967-1719
dc.authoridGupta, Munish/0000-0002-0777-1559
dc.authoridGarcia Collado, Alberto/0000-0002-3079-066X
dc.contributor.authorDemirsoz, Recep
dc.contributor.authorKorkmaz, Mehmet Erdl
dc.contributor.authorGupta, Munish Kumar
dc.contributor.authorCollado, Alberto Garcia
dc.contributor.authorKrolczyk, Grzegorz M.
dc.date.accessioned2024-09-29T16:03:25Z
dc.date.available2024-09-29T16:03:25Z
dc.date.issued2022
dc.departmentKarabük Üniversitesien_US
dc.description.abstractPurpose The main purpose of this work is to explore the erosion wear characteristics of additively manufactured aluminium alloy. Additive manufacturing (AM), also known as three-dimensional (3D) manufacturing, is the process of manufacturing a part designed in a computer environment using different types of materials such as plastic, ceramic, metal or composite. Similar to other materials, aluminum alloys are also exposed to various wear types during operation. Production efficiency needs to be aware of its reactions to wearing mechanisms. Design/methodology/approach In this study, quartz sands (SiO2) assisted with oxide ceramics were used in the slurry erosion test setup and its abrasiveness on the AlSi10Mg aluminum alloy material produced by the 3D printer as selective laser melting (SLM) technology was investigated. Quartz was sieved with an average particle size of 302.5 mu m, and a slurry environment containing 5, 10 and 15% quartz by weight was prepared. The experiments were carried out at the velocity of 1.88 (250 rpm), 3.76 (500 rpm) and 5.64 m/s (750 rpm) and the impact angles 15, 45 and 75 degrees. Findings With these experimental studies, it has been determined that the abrasiveness of quartz sand prepared in certain particle sizes is directly related to the particle concentration and particle speed, and that the wear increases with the increase of the concentration and rotational speed. Also, the variation of weight loss and surface roughness of the alloy was investigated after different wear conditions. Surface roughness values at 750 rpm speed, 10% concentration and 75 degrees impingement angle are 0.32 and 0.38 mu m for 0 and 90 degrees samples, respectively, with a difference of approximately 18%. Moreover, concerning a sample produced at 0 degrees, the weight loss at 250 rpm at 10% concentration and 45 degrees particle impact angle is 32.8 mg, while the weight loss at 500 rpm 44.4 mg, and weight loss at 750 rpm is 104 mg. Besides, the morphological structures of eroded surfaces were examined using the scanning electron microscope to understand the wear mechanisms. Originality/value The researchers verified that this specific coating condition increases the slurry wear resistance of the mentioned steel. There are many studies about slurry wear tests; however, there is no study in the literature about the quartz sand (SiO2) assisted slurry-erosive wear of AlSi10Mg alloy produced with AM by using SLM technology. This study is needed to fill this gap in the literature and to examine the erosive wear capability of this current material in different environments. The novelty of the study is the use of SiO2 quartz sands assisted by oxide ceramics in different concentrations for the slurry erosion test setup and the investigations on erosive wear resistance of AlSi10Mg alloy manufactured by AM.en_US
dc.identifier.doi10.1108/RPJ-10-2021-0283
dc.identifier.endpage932en_US
dc.identifier.issn1355-2546
dc.identifier.issn1758-7670
dc.identifier.issue5en_US
dc.identifier.scopus2-s2.0-85120788338en_US
dc.identifier.scopusqualityQ1en_US
dc.identifier.startpage916en_US
dc.identifier.urihttps://doi.org/10.1108/RPJ-10-2021-0283
dc.identifier.urihttps://hdl.handle.net/20.500.14619/6082
dc.identifier.volume28en_US
dc.identifier.wosWOS:000729782800001en_US
dc.identifier.wosqualityQ2en_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.language.isoenen_US
dc.publisherEmerald Group Publishing Ltden_US
dc.relation.ispartofRapid Prototyping Journalen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/closedAccessen_US
dc.subjectAdditive manufacturingen_US
dc.subjectAlSi10Mgen_US
dc.subjectQuartz sanden_US
dc.subjectSlurry erosionen_US
dc.subjectSurface roughnessen_US
dc.titleErosion characteristics on surface texture of additively manufactured AlSi10Mg alloy in SiO2 quartz added slurry environmenten_US
dc.typeArticleen_US

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