Modeling, deposition, and mechanical characterizations of single-step surface coating using high-speed grinding

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dc.authoridGupta, Munish/0000-0002-0777-1559
dc.authoridSingh, Dr.Amarjit/0000-0003-2223-8186
dc.contributor.authorSingh, Amarjit
dc.contributor.authorDhami, Harish Singh
dc.contributor.authorSinha, Manoj Kumar
dc.contributor.authorSharma, Rajesh Kumar
dc.contributor.authorGupta, Munish Kumar
dc.contributor.authorKorkmaz, Mehmet Erdi
dc.contributor.authorTailor, Satish
dc.date.accessioned2024-09-29T15:51:01Z
dc.date.available2024-09-29T15:51:01Z
dc.date.issued2024
dc.departmentKarabük Üniversitesien_US
dc.description.abstractByproducts of metal grinding are often treated as waste, hence disposed of in the open environment as a swarf. These upshots in serious economic, health, and environmental concerns. In the present study, the swarf particles being produced by a high-speed cut of the saw were directly impacted onto the textured surface of the aluminum substrate and deposited as a hard coating. This was initiated by developing a model to ascertain the optimal parameters such as a stand-off distance, total flight time, and temperature generated thereof. Accordingly, a 1-mm-thick coating was successfully deposited adopting a cutting speed of 71 m/s, stand-off distance similar to 700 mm, feed 50 mm/min, and depth of cut of 3 mm. Subsequently, characterizations have been carried out to analyze the characteristics such as morphology, microstructure, elemental composition, microhardness, Young's modulus, and coating-substrate adhesion strength. Scanning electron microscopy images of the pristine coating revealed a dense structure, showing excellent cohesion among the particles and adhesion to the substrate. Metallurgical and elemental investigations using X-ray diffraction and Raman spectroscopy analyses advocated the formation of a steel-iron oxide composite, thereby portraying the coating as a steel metal matrix composite. The average microhardness of the coated aluminum substrate was found to be 331 HV, which is substantially higher compared to that of the substrate, which was recorded as 37 HV. The average Young's modulus of the substrate and coating was recorded as similar to 43 GPa and similar to 77.2 GPa, respectively. Coating-substrate interface failure was found during the tensile adhesion test as per ASTM C633:2022, and an average adhesion strength of 13.71 MPa was found.en_US
dc.description.sponsorshipNational Institute of Technology Hamirpur [CeNSE IISc]; Metallizing Equipment Company Pvt. Ltd.; Jodhpur, Indiaen_US
dc.description.sponsorshipAuthors sincerely acknowledge the support extended by everyone involved in this research work, including the National Institute of Technology Hamirpur, SIAM Lab (Govind Kumar), CeNSE IISc (Puli Saikiran), and Metallizing Equipment Company Pvt. Ltd. Jodhpur, India.en_US
dc.identifier.doi10.1007/s00170-024-14220-4
dc.identifier.issn0268-3768
dc.identifier.issn1433-3015
dc.identifier.scopus2-s2.0-85200607335en_US
dc.identifier.scopusqualityQ1en_US
dc.identifier.urihttps://doi.org/10.1007/s00170-024-14220-4
dc.identifier.urihttps://hdl.handle.net/20.500.14619/3829
dc.identifier.wosWOS:001285488800001en_US
dc.identifier.wosqualityN/Aen_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.language.isoenen_US
dc.publisherSpringer London Ltden_US
dc.relation.ispartofInternational Journal of Advanced Manufacturing Technologyen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/closedAccessen_US
dc.subjectGrinding wasteen_US
dc.subjectRecyclingen_US
dc.subjectSurface Coatingen_US
dc.subjectSteel-iron oxide Compositeen_US
dc.subjectMicrohardnessen_US
dc.subjectNanoindentationen_US
dc.titleModeling, deposition, and mechanical characterizations of single-step surface coating using high-speed grindingen_US
dc.typeArticleen_US

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