Process parameters investigation of a laser-generated single clad for minimum size using design of experiments

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dc.contributor.authorErmurat, Mehmet
dc.contributor.authorArslan, Mehmet Ali
dc.contributor.authorErzincanli, Fehmi
dc.contributor.authorUzman, Ibrahim
dc.date.accessioned2024-09-29T16:03:25Z
dc.date.available2024-09-29T16:03:25Z
dc.date.issued2013
dc.departmentKarabük Üniversitesien_US
dc.description.abstractPurpose - This paper aims to investigate the effect of four important process parameters (i.e. laser focal distance, travel speed, feeding gas flow rate and standoff distance) on the size of single clad geometry created by coaxial nozzle-based powder deposition by high power laser. Design/methodology/approach - Design of experiments (DOE) and statistical analysis methods were both used to find optimum parameter combinations to get minimum sized clad, i.e. clad width and clad height. Factorial experiment arrays were used to design parameter combinations for creating experimental runs. Taguchi optimization methodology was used to find out optimum parameter levels to get minimum sized clad geometry. Response surface method was used to investigate the nonlinearity among parameters and variance analysis was used to assess the effectiveness level of each problem parameters. Findings - The overall results show that wisely selected four problem parameters have the most prominent effects on the final clad geometry. Generally, minimum clad size was achieved at higher levels of gas flow rate, travel speed and standoff distance and at minimum spotsize level of the laser focal distance. Originality/value - This study presents considerable contributions in assessing the importance level of problems parameters on the optimum single clad geometry created laser-assisted direct metal part fabrication method. This procedure is somewhat complicated in understanding the effects of the selected problem parameters on the outcome. Therefore, DOE methodologies are utilized so that this operation can be better modeled/understood and automated for real life applications. The study also gives future direction for research based on the presented results.en_US
dc.description.sponsorshipSandvik Osprey; Starteknik companyen_US
dc.description.sponsorshipThe authors would like to thank the Sandvik Osprey for supporting the stainless steel powders and also thank the Starteknik company for supporting the high-speed imaging.en_US
dc.identifier.doi10.1108/RPJ-06-2011-0062
dc.identifier.endpage462en_US
dc.identifier.issn1355-2546
dc.identifier.issn1758-7670
dc.identifier.issue6en_US
dc.identifier.scopus2-s2.0-84887243929en_US
dc.identifier.scopusqualityQ1en_US
dc.identifier.startpage452en_US
dc.identifier.urihttps://doi.org/10.1108/RPJ-06-2011-0062
dc.identifier.urihttps://hdl.handle.net/20.500.14619/6081
dc.identifier.volume19en_US
dc.identifier.wosWOS:000326857400008en_US
dc.identifier.wosqualityQ2en_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.language.isoenen_US
dc.publisherEmerald Group Publishing Ltden_US
dc.relation.ispartofRapid Prototyping Journalen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/closedAccessen_US
dc.subjectLaser-assisted metal depositionen_US
dc.subjectLaser claddingen_US
dc.subjectLaser metal meltingen_US
dc.subjectRapid manufacturingen_US
dc.titleProcess parameters investigation of a laser-generated single clad for minimum size using design of experimentsen_US
dc.typeArticleen_US

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